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講解兩種常用的手板快速成型方法
來源:http://www.sojiwang.com作者:山東嘉瑞杰機械科技有限公司發布時間:2022-10-22
手板制作是在不開模的情況下驗證產品的可行性。手板一般樣本量小,生產周期短,人力物力浪費少,產品設計缺陷發現和改進速度快,為產品完成和量產打下堅實的基礎。下面山東快速成型廠家來講講講解兩種常用的手板快速成型方法。
Prototype production is to verify the feasibility of the product without opening the mold. Generally, the sample size of the prototype is small, the production cycle is short, the manpower and material resources are wasted less, and the product design defects are found and improved quickly, laying a solid foundation for product completion and mass production. Next, Shandong rapid prototyping manufacturers will talk about two commonly used prototype rapid prototyping methods.
1.激光快速成型(SLA/SLS)
1. Laser rapid prototyping (SLA/SLS)
激光快速成型由原材料的不同分為SLA和SLS兩種。
Laser rapid prototyping can be divided into SLA and SLS according to different raw materials.
SLA是利用3D雕刻原理的工藝,也稱為光敏樹脂的選擇性固化,是早的快速成型技術。過程如下:當樹脂槽充滿波浪狀光敏樹脂時,它會在紫外激光束的照射下迅速固化。在成型過程開始時,可升降工作臺處于波前下一個橫截面層的高度。
SLA is a process based on 3D engraving principle, also known as selective curing of photosensitive resin. It is an early rapid prototyping technology. The process is as follows: When the resin tank is filled with wavy photosensitive resin, it will rapidly solidify under the irradiation of ultraviolet laser beam. At the beginning of the forming process, the height of the elevating table at the next cross section layer under the wave front.
聚焦的激光束在計算機控制下,按照以下要求沿液面掃描:用于在掃描區域創建樹脂的橫截面輪廓固化以獲得具有橫截面輪廓的樹脂片。
The focused laser beam, under the control of a computer, scans along the liquid surface in accordance with the following requirements: it is used to create a cross sectional profile of the resin in the scanning area and cure it to obtain a resin sheet with a cross sectional profile.
然后工作臺降低薄膜層的高度,固化后的樹脂薄膜上覆蓋一層新的液態樹脂,用于第二層激光掃描固化,新固化的層就是之前牢固粘附的A層層。重復此操作,直到形成整個產品。后,完成清潔、支撐、二次固化和表面處理。
Then the workbench lowers the height of the film layer, and the cured resin film is covered with a new layer of liquid resin for the second layer of laser scanning curing. The newly solidified layer is the previously firmly adhered layer A. Repeat this operation until the whole product is formed. After that, cleaning, support, secondary curing and surface treatment are completed.
光敏樹脂選擇性固化快速成型技術適用于中小型工件的生產,可直接獲得樹脂或類似工程塑料制品。SLA快速成型具有優異的表面質量、高系統分辨率和高成型精度。
The selective curing rapid prototyping technology of photosensitive resin is applicable to the production of small and medium-sized workpieces, which can directly obtain resin or similar engineering plastic products. SLA rapid prototyping has excellent surface quality, high system resolution and high molding accuracy.
SLS的加工方法與SLA技術類似,只是用粉體原料代替波態光敏聚合物,對粉體材料施加恒定的掃描速度和能量。在成型過程中,激光參數、粉末特性、燒結氣氛是影響燒結質量的重要因素。
The processing method of SLS is similar to SLA technology, except that powder raw materials are used instead of wave state photosensitive polymers to apply constant scanning speed and energy to the powder materials. In the forming process, laser parameters, powder characteristics and sintering atmosphere are important factors affecting the sintering quality.
SLS快速成型可以創建困難的手板,并且可以使用多種原材料,例如大多數工程塑料、蠟、金屬和陶瓷。零件的構建速度快,無需對零件進行后期校正。沒有設計和施工支持。
SLS rapid prototyping can create difficult handboards, and can use a variety of raw materials, such as most engineering plastics, waxes, metals, and ceramics. The construction of parts is fast, and no post correction is required for parts. No design and construction support.
2、CNC快速成型
2. CNC rapid prototyping
CNC在機械加工行業應用廣泛,技術相對成熟。在手板的加工中,效果和精度都非常好,所以我們要考慮如何加工手板。
CNC is widely used in the machining industry, and its technology is relatively mature. In the processing of the hand board, the effect and precision are very good, so we should first consider how to process the hand board.
對于塑料加工材料,ABS灰白色/黑色/透明;PMMA亞克力(無色透明/有色透明/珍珠光澤/壓花)電木(不透明深色、棕色/黑色)PC、PA尼龍、PA+玻璃纖維鋼(POM)包括)白色/黑色PP乳白色;金屬材料包括鋁合金、銅(紫紅色光澤)、不銹鋼、鈦合金、鎂合金、鋅合金。
For plastic processing materials, ABS is off white/black/transparent; PMMA acrylic (colorless transparent/colored transparent/pearl luster/embossed) bakelite (opaque dark, brown/black) PC, PA nylon, PA+glass fiber reinforced plastic (POM) including) white/black PP milky white; Metal materials include aluminum alloy, copper (purple luster), stainless steel, titanium alloy, magnesium alloy and zinc alloy.
CNC手板機的表面處理方法多種多樣,包括打磨、噴灰、噴漆、拋光、絲網印刷、電鍍、氧化、激光雕刻、釀造和UV,其效果甚可以同模具出產出來的產品比美。觀在外,裝配,功能驗證上,都可以達到客戶規劃驗證目的,CNC能做出一個能實在反映您規劃目的工件。
The surface treatment methods of CNC hand lathes are various, including polishing, spraying, painting, polishing, screen printing, electroplating, oxidation, laser engraving, brewing and UV, and their effects can even compare with those of products produced by molds. Outside, assembly and functional verification can achieve the purpose of customer planning verification. CNC can create a piece that can truly reflect your planning purpose.
兩種常用的手板快速成型方法就講解完畢了,您對此有什么相關的內容或者有怎樣的需求需要,都可以隨時通過網站http://www.sojiwang.com來聯系我們咨詢了解!
The two commonly used prototype rapid prototyping methods have been explained. You can go to the website at any time for any relevant content or needs http://www.sojiwang.com Come to contact us for consultation!
下一篇:科學認識一下快速成型技術
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