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新產品開發時制作手板模型是必不可少的環節
來源:http://www.sojiwang.com作者:山東嘉瑞杰機械科技有限公司發布時間:2022-06-09
手板模型是研發新產品過程中一個很關鍵的環節,主要是在新產品圖紙設計完成后,都需要先做手板模型來驗證一下,檢測產品設計有沒有不足的地方需要完善。
The hand model is a key link in the process of developing new products. It is mainly that after the new product drawing design is completed, the hand model needs to be made to verify and test whether the product design has any deficiencies and needs to be improved.
在還沒做手板模型驗證的情況下,千萬不要選擇直接開模具進行批量生產,一旦產品圖紙設計有問題,開出來的模具很有可能會報廢,會對公司造成很大的成本損失。
Do not directly open the mold for mass production before the prototype model verification. Once there is a problem with the product drawing design, the opened mold is likely to be scrapped, which will cause great cost losses to the company.
外觀設計檢驗:樣機不僅是一個可視化的三維電腦模型,它可以非常直觀的以實物的形式體現設計師的創意,避免了“畫的好看不好看”的弊端。真正體現了設計師的理念。
Appearance design inspection: the prototype is not only a visual three-dimensional computer model, but also can intuitively reflect the designer's creativity in the form of physical objects, avoiding the drawback of "good-looking painting is not good-looking". It truly reflects the designer's concept.
結構設計檢驗:由于樣機可拼裝,能直觀反映結構的合理性和安裝的難易程度。便于及早發現和解決問題。
Structural design inspection: since the prototype can be assembled, it can directly reflect the rationality of the structure and the difficulty of installation. Facilitate early detection and resolution of problems.
避免直接開模的風險:由于模具制造成本普遍較高,相對較大的模具價值幾十萬甚上百萬。如果在開模過程中發現結構不合理或其他問題,損失可想而知原型制作可以避免這種損失,降低開模風險。
Avoid the risk of direct mold opening: as the mold manufacturing cost is generally high, the relatively large mold is worth hundreds of thousands or even millions. If unreasonable structure or other problems are found during mold opening, it is conceivable that prototype production can avoid such losses and reduce mold opening risk.
讓產品上市時間更早:由于原型的性質,您可以在模具開發之前使用原型來推廣產品,甚可以在早期銷售。做好生產準備,盡快占領市場。
Make the product available earlier: due to the nature of the prototype, you can use the prototype to promote the product before the mold development, and even sell it at an early stage. Prepare for production and occupy the market as soon as possible.
濟南手板廠家告訴您,常見過程如下:
Jinan hand board manufacturer tells you that the common process is as follows:
高光:在經過表面處理的鋁樣品上,使用高速CNC加工一個圓圈,露出鋁的本色。
Highlight: on the surface treated aluminum sample, use high-speed CNC to process a circle to expose the true color of aluminum.
過UV:在產品表面噴涂一層透明的油,然后用紫外線干燥,使產品更明亮,更不易開花,就像保護層一樣。
Over UV: spray a layer of transparent oil on the surface of the product, and then dry it with UV to make the product brighter and less likely to blossom, just like the protective layer.
浮雕:在一個平面上用手工雕產品就稱浮雕。
Relief: the products carved by hand on a flat surface are called relief.
鐳雕:使用激光去除產品表面上的油漆,使部分位置透明。
Radium carving: use laser to remove the paint on the surface of the product to make part of the position transparent.
電鍍:為了使產品的細節更加醒目,涂上的一層烙銀的產品色,電鍍前的樣件必須非常光滑,不能有任何雜質痕跡,然后浸泡在化學藥水中。
Electroplating: in order to make the details of the product more eye-catching, a layer of silver branded product color is applied. The sample before electroplating must be very smooth without any trace of impurities, and then soaked in chemical solution.
氧化(陽極處理):使鋁的表面發生氧化反應,形成一層膜,讓產品不易刮花。
Oxidation (anodic treatment): the aluminum surface is oxidized to form a layer of film, so that the product is not easy to scratch.
泥雕:用油泥手工雕刻成一個立體產品稱之泥雕。
Clay carving: a three-dimensional product made of oil clay is called clay carving.
車床:有一個夾頭夾住各種材料車成一個橢圓,整圓的杯子等。
Lathe: there is a chuck to clamp various materials into an oval, round cup, etc.
絲?。涸诩杭庸ご蚰ズ玫氖职宓钠矫嫔嫌∽只驁D案。
Silk screen printing: printing words or patterns on the surface of the hand board that has been processed and polished.
移?。涸诩杭庸ご蚰ズ玫氖职宀黄降拿嫔嫌∽只驁D案。
Pad printing: printing words or patterns on the uneven surface of the hand board that has been processed and polished.
拉絲:在鋁的表面拉出一條條細痕,使樣品質感更好。
Wire drawing: pull out strips of fine marks on the surface of aluminum to make the sample feel better.
銑床:類似于CNC,但它是由手動和自動開關控制的鑼機。
Milling machine: similar to CNC, but it is a gong machine controlled by manual and automatic switches.
噴砂:將拋光的手板噴入半透明的沙子中。
Sand blasting: spray polished hand board into translucent sand.
噴油:手板模型加工廠家根據客戶要求,對經過處理和拋光的手板進行顏色噴涂。
Fuel injection: the manufacturer of hand model shall spray the color of the treated and polished hand plate according to the customer's requirements.
以上就是對這篇文章的內容,看完這篇文章,希望對您有所幫助。如果您需要做手板模型,可以關注我們網站www.sojiwang.com看看,多年的手板加工經驗,讓您放心交付!
The above is the content of this article. After reading this article, I hope it will help you. If you need to make a prototype, you can follow our website www.jrjmockup Www. 68mn. Com, with years of experience in hand board processing, you can deliver it with confidence!
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