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電鍍工藝在手板模型上的應用
來源:http://www.sojiwang.com作者:山東嘉瑞杰機械科技有限公司發布時間:2021-12-07
手板模型,既是產品設計圖紙確認后,頭一個樣品。手板模型有區別的于量產成品,量產工藝所有工序分工明確。一個產品由多個廠家各司其責把自己擅長的部分加工好,再由組裝廠完成成品組裝,其工藝流程涉及到塑膠注塑,五金加工,鈑金加工,后處理等等…
The hand model is the first sample after the confirmation of the product design drawing. The hand model is different from the mass production of finished products, and the division of labor of all processes in the mass production process is clear. A product is processed by multiple manufacturers, and then the assembly plant completes the finished product assembly. Its process involves plastic injection molding, hardware processing, sheet metal processing, post-treatment and so on
手板廠需要把各種加工方式和后處理都集中處理,給客戶呈現更接近成品的樣板。所以手板工廠需要具備各種加工方式的能力,比如3D打印、CNC加工、鈑金折彎沖壓等等。而且不止需要具備很多種方式的加工能力, 還需要具備更多復雜的后處理工藝?,F在產品設計日新月異,隨著消費者消費能力的提升,大家對產品的外觀效果也越來越重視。手板廠就需要具備滿足當下工藝的加工能力,如模世家等一些經驗豐富的手板廠,還需要具備開拓新工藝的能力,這樣才能滿足目前很多客戶對工藝上的需求。
The handicraft factory needs to centralize all kinds of processing methods and post-processing to present customers with a model closer to the finished product. Therefore, the handicraft factory needs to have the ability of various processing methods, such as 3D printing, CNC processing, sheet metal bending and stamping, etc. Moreover, it not only needs to have the processing capacity of many ways, but also needs to have more complex post-treatment processes. Now product design is changing with each passing day. With the improvement of consumers' consumption ability, people pay more and more attention to the appearance effect of products. Hand board factories need to have the processing ability to meet the current process. For example, some experienced hand board factories such as mold family also need to have the ability to develop new processes, so as to meet the process needs of many customers.
在眾多后處理工藝當中,電鍍工藝目前應用非常廣泛,每天早上洗漱能看到水頭龍是電鍍的,出行所乘坐汽車內外飾,如開門把手,裝飾件都是電鍍的;現在一些日常消費產品的設計上,更加離不開電鍍;所以一個好的手板廠,一定需要具備很好的電鍍處理能力。
Among many post-treatment processes, electroplating process is widely used. When you wash every morning, you can see that Shuitou dragon is electroplated. The interior and exterior decorations of the car you travel, such as door handle and decorative parts, are electroplated; Now the design of some daily consumer products is more inseparable from electroplating; Therefore, a good hand board factory must have good electroplating processing ability.
電鍍他是利用電解的原理將導電體覆上一層金屬層的方法。在含有預鍍金屬(如鎳、金等等)的鹽類溶液中,以被鍍產品為陰,通過電解作用,讓鍍液中預鍍金屬的陽離子在基體金屬表面沉積出來,形成鍍層的一種后處理工藝。不同金屬材質的鍍層,會具有不同的特征。
Electroplating is a method that uses the principle of electrolysis to coat the conductor with a metal layer. In the salt solution containing pre plated metal (such as nickel, gold, etc.), taking the plated product as the cathode, the cation of the pre plated metal in the plating solution is deposited on the surface of the base metal through electrolysis to form a post-treatment process of the coating. Different metal coatings have different characteristics.
可以區分為裝飾性、功能性和防護性鍍層。增加硬度、防止磨耗、提高導電性、光滑性、耐熱性和表面美觀。手板廠也需要對應具備多種電鍍的能力,電鍍種類目前常見的分為兩種:水鍍和真空鍍,兩種可以呈現非常接近的外觀效果,但是有著完全不同的處理方法。
It can be divided into decorative, functional and protective coatings. Increase hardness, prevent abrasion, improve conductivity, smoothness, heat resistance and beautiful surface. Hand plate factories also need to have a variety of electroplating capabilities. At present, there are two common types of electroplating: water plating and vacuum plating, which can show very similar appearance effects, but have completely different treatment methods.
水鍍對比真空鍍,他有著附著力強,光澤度好,性能穩定,耐刮耐摩擦等特別,導電性好。 一般功能性手板件,用水鍍的相對更多。水鍍的缺點是顏色選擇性小,還有一點是對材質表面光滑程度要求非常高,遮瑕能力非常弱。一般水鍍的產品, 都是需要表面拋光,還不能有接縫。這樣是為什么水鍍手板產品單價偏高的原因。
Compared with vacuum plating, water plating has strong adhesion, good gloss, stable performance, scratch resistance, friction resistance and good conductivity. Generally, there are more functional hand plates plated with water. The disadvantage of water plating is that the color selectivity is small. The other point is that the smoothness of the material surface is very high, and the ability of Concealer is very weak. Generally, water plated products need surface polishing without joints. This is the reason why the unit price of water plated hand board products is on the high side.
真空度相比水鍍,他更大的優勢的顏色選擇多,基本可以選你喜歡的各種顏色,另外一點對產品材質和表面平整度要求小于水鍍產品。
Compared with water plating, vacuum has more advantages in color selection. You can basically choose all kinds of colors you like. In addition, the requirements for product material and surface flatness are less than those of water plating products.
缺點是容易刮花和褪色,附著力不如水鍍。
The disadvantage is that it is easy to scratch and fade, and the adhesion is not as good as water plating.
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The above is Shandong rapid prototyping http://www.sojiwang.com Thank you for checking the information of our company in your busy schedule. If you want to know more, you are welcome to call for consultation!
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